How to Drill a Hole in Plastic- A Complete Information

In today’s world, plastics are a must. Plastics, with their wide range of applications, may be found everywhere, from kitchen cabinets to credit cards. As a Diyer, you’ll need prospective want to know how to drill a hole in plastic if you want to use it in your project. There is, however, the query of whether or not you can utilize a wood drill bit to drill into plastic. Additionally, if you don’t have a drill, you may question if you can prepare a hole in plastic without one.

There will answer all your questions in this article. Including how to drill into plastic without damaging it, so relax. Drilling into plastic opens up a new world of possibilities, allowing you to accomplish that long-promised do-it-yourself project.

How Do you know what kind of Drill Bit to use for Plastics?

To avoid chipping or breaking plastic, you must use the correct drill bits while using a power drill. Rough holes and edges can break even months after drilling has occurred. To get the most significant results, it’s a good idea to speak with an expert before beginning a job on your own.

As the hole gets more extensive, you must go slower while drilling into plastic since plastic melts fast. The speed of the Drill should be reduced as soon as it departs the material. Before drilling, it’s a good idea to tie the plastic to a firm surface and back up the portion you’re drilling with a sheet of plywood. There is no risk of chipping the bottom of the plywood by using a drill that exits from the plastic and inserts wood.

A lubricant to remove dirt and distribute heat is also advised for drilling larger holes. Do not drill any smaller than necessary holes since polymers expand and contract with temperature changes. This will prevent stress on the plastic from being placed on it.

Dowel bits, or stimulate bits, are the best drills for plastics. They’re angled just so for clean cuts into the cloth. A spur-point bit’s center point and spurs help retain the Bit’s alignment, resulting in a tight and tidy hole. 

Countersinking is an option for drilling soft materials like plastics. To countersink the material, a power drill is utilized first. Next, countersink the hole with a plastic drill bit and then use a countersink to verify that the Bit stays in the middle of the depression. Twist-bit drills may splinter and destroy plastic, so avoid them at all costs.

Can You Drill a Hole Via Plastic?

We must answer a crucial question if your DIY project deals with plastic. Is it feasible to drill a hole in a material that is made of plastic? Is it possible that these polymer materials are indestructible? How does one begin to learn how to create a hole in plastic without shattering it?

You may wonder to read if plastics can be drilled. One must follow specific guidelines to drill a hole in a plastic substance.

Drilling holes in plastic may appear to be a simple process, but it’s rather tricky. Traditional drilling procedures are ineffective because of the plastic’s fragile nature. When drilling into plastic, using a standard drill bit would result in the plastic substance cracking and splintering.

How to Drill a Hole in Plastic

A piece of thread can be used to pierce the plastic. Unfortunately, it’s time-consuming and involves a lot of elbow grease.

Drill a Hole in Plastic
Drill a Hole in Plastic

To avoid problems like cracking, chipping, or crazing, it is best to follow these procedures when drilling holes in plastics. But first, let’s go over each step in detail to be sure.

Support the Use of Plastics

The surface of plastic sheets is susceptible to cracking when you attempt to drill a hole through them because they are pliable and will bend if not adequately supported.

It is possible to reduce surface tension by piercing an old piece of plywood or a scrap off-cut into which the plastic sheet will be held.. This will also serve as an additional sacrificial piece, reducing chipping or breakage when drilling through the opposite side.

Clamps can be used to keep the plastic in place

When drilling holes into a piece of plastic or acrylic, holding the workpiece firmly will keep it from wriggling around.

Make careful to distribute the clamping force across as much of the material as possible to prevent stress on the surface, and avoid gripping the plastic sheet too firmly since this might cause breaking.

As an alternative to using very tight clamps that may have shattered the plastic, I put a wood batten on top of the sheet and many clamps to keep it in place.

Ensure you cover the plastic sheeting with a defensive layer to avoid destruction. For example, I sandwiched an old rubber strip between the batten and the plastic I used.

Avoid putting too much pressure on a single area by using thin cardboard or anything similar, and inspect the surface before clamping to ensure it’s clean.

Mark the hole’s center using masking tape and a pen.

Protective films are often applied to plastic or acrylic sheets before transport or storage to avoid damage.

The protective film may be marked on, although I prefer not to do so since indicating the center of holes or cutting lines can rub off.

Before I started drilling the holes, the plastic sheet was marked with masking tape and a pen. You should avoid using a scribe or a punch since this might break the surface before you even begin drilling.

For best results, put masking tape on both sides of the plastic sheet before drilling any holes..

With a typical HSS (High Speed Steel) drill, it’s possible to cut through plastic or acrylic with a 118 degree drill angle..

Remove any burrs from sharpening a drill bit using an HSS drill that has been used at least once; this helps prevent the Drill from biting into plastic.

The drill bit should be crisp but not fresh. Drilling with a new drill bit might result in chipping around the hole since it’s prone to biting into the surface.

To prevent any damage, I passed the new drill bit many times through a piece of wood that had been previously sanded.

The heat generated while drilling holes in plastic can melt the substance, but a good drill can help limit this heat.

Using the correct speed and feed rate prevents the external from fetching too hot. Drilling at a medium speed and light pressure allows the weight of the Drill to gently push the bit into the material.

For drilling plastic, the following formula serves as a decent rule of thumb:

3.82 drill diameter multiplied by SFM equals RPM (Revs per minute) (Surface feet per minute)

Setting the appropriate rpm to drill through plastic requires finger adjustment on the trigger on most cordless drills.

I started with a medium trigger position and gently released the trigger to get to the proper speed, but as I began drilling the holes, I noticed that I had to alter this position.

With that in mind, here is a list of some of the most popular cordless drill speeds

Hold the Drill at a 45-degree angle to the plastic sheet

The Drill should be held upright or at a 90-degree angle. To the surface while drilling a hole in the plastic.

When drilling into plastic, holding the drill stable helps ensure that the hole is square and that the diameter is correct.

For acrylic drilling, a high-speed drill and a solid drill bit are all needed to ensure that the swarf breaks off neatly.

If it doesn’t work, adjust the speed of the Drill, but be aware not to go too quickly, or the plastic may melt.

Lower the Drill’s pressure to minimize chipping and aid drilling through to the bottom of the hole.

A shift in swarf from the flutes of a drill bit. This indicates that the drill bit cuts into the plastic’s metal substrate.

Maintain drill operation while cutting through plastic and carefully remove drill bit from the hole once it has been cut through.

How to Drill a hole in Plastics with Power Drill 

It’s time to get to work after you’ve purchased the best drill bits. The first step is to acquire precise measurements and mark the area where you intend to drill. Because the drilling operation cannot be reversed, accuracy is critical while taking measures and making marks.

Drill a hole in Plastics with Power Drill
Drill a hole in Plastics with Power Drill

The plastic should be clamped down to a bench or sturdy surface before drilling a hole. This ensures that the plastic item does not move throughout the drilling. As a result, drilling is less likely to damage the material. A plywood piece should also be placed under the plastic object to prevent it from splintering. There is less risk of chipping the bottom surface when using plywood as a barrier to prevent it from happening.

A slower drill speed should be utilized when drilling a big hole. This is because the plastic might melt at high rates, thus the reason. In addition, make careful to reduce the drill bit speed setting whenever the drill bit departs the plastic substance.

Using a lubricant is usually considered as the best practise for drilling larger holes.. Cleanup and heat dissipation are both made more accessible by the lubricant. The area immediately surrounding the hole that you are drilling should be monitored while shooting. If you notice plastic shavings clogging up, you should immediately stop drilling, let the plastic cool, and then re-enter the hole to continue.

Drill a hole in Plastics with Power Drill
Drill a hole in Plastics with Power Drill

Finally, keep in mind that when the temperature changes, plastics will also expand and compress. Therefore, if possible, make your hole somewhat more extensive than necessary. This way, the plastic material will not be subjected to undue tension when screws are installed in these holes.

How to soft the outer edge of the plastic hole?

Once you’ve pierced the plastic, you may be left with a jagged edge that should be avoided at all costs. Fortunately, you may prevent finger damage by following a few simple steps. It may use smooth paper, varnish, an electric barrier, and a metal file to smooth the edges of plastics and other materials. There are a number of options, so choose the one that works best for you.. The plastic will eventually develop a smooth hole in it after some time.

What Is the Best Method for Drilling through Plastic Without a Cut?

Even though it is pretty simple to harm plastic while cutting a hole, how can you drill a hole without breaking it? You may avoid shattering plastic while drilling a hole by following these steps:

YouTube video

Ensure that the Plastic has adequate support:

When cutting holes in plastic, the material may flex if it does not receive adequate support. Since the plastic turns, you may insert a sturdy board underneath. Using a hacksaw or jigsaw, place a piece of scrap wood under the plastic to keep it from chipping when cutting.

Make Good Use of C-Clamps

Avoid putting undue strain on the plastic by covering it with high-quality C-clamps as much as possible. To avoid creaking the plastic during cutting, don’t tighten the clamps. A saw may leave dancing scratches if rubber strips are placed over the plastic before cutting it. Don’t put too much pressure on a single area if you must use cardboard.

Drilling A Hole in Plastic Through a Jigsaw 

C-clamps are a must-have item for this procedure to retain the plastic in place. You’ll also learn how to drill holes in plastic pots without the need of a drill by following this method!

A variety of other tools are required:

  • Goggles for Jigsaw Work
  • C-clamps for a Marker

Mark the line and secure the plastic:

Use a C-clamp to fasten the plastic. After that, use a marker to draw a cut line across the container.

Using the Jigsaw:

It is best to use a jigsaw with a new, sharp blade to cut through the plastic with ease and precision. The jigsaw is now powered on by pressing the bottom trigger. The jigsaw may be moved across the top of the container gradually.

Jigsaws may readily cut through plastic if they are pushed down hard enough. However, you don’t need a conventional drill to get the necessary hole in the plastic once you’ve drawn the line.

Drilling a Hole in Plastic Through a hacksaw

A hacksaw is a necessary accessory to make a hole in the plastic. Because of its small size and strong teeth, it’s ideal for quickly and easily punching a hole in the plastic. Plus, here’s how to drill holes in plastic boxes without using a drill bit:

A set of tools is needed:

  • Plastic is held together using a hacksaw 
  • C-clamps.

Make sure the plastic is firmly clamped in the C-clamps and not allowed to budge. In addition, make sure that the plastic is firmly in place before cutting the hole to avoid any movement or damage.

Make a Mark on the Cuts:

Use the marker to draw a circular cut line on the plastic, then cut out the desired shape.

Cut a hole in the plastic using a hacksaw, starting at the first line you see. Getting used to it will take some time, but once you do, it will become second nature..

Drilling a Hole in plastic Through Circular saws 

Using a circular saw to cut a hole in plastic that is thicker or tougher will be advantageous. With this procedure, you’ll also be able to cut a circular hole in the plastic. This technology is fantastic since it will enable you to cut through various materials just by switching out the blade.

The following items are required:

  • C-clamps with a circular saw as the guide
  • Marker \sGloves
  • Protective eyewear
  • A face mask to keep the sand out.

The blade should be inserted as follows:

First, insert a circular saw blade that can easily cut through the plastic.

Put the Plastic in the Right Place:

When you’re done, secure the plastic in both C-clamps and lay them on top of the table. Check to see if it’s securely fastened in place.

Make a Mark on the Cuts:

Once the plastic is in place, use a pen to mark where you want to cut it.

A circular saw should be used.

Take precautions before turning on the saw since the jaw might leave behind plastic with jagged edges. Also, it’s best to operate in an area with enough ventilation when using a circular saw to avoid overheating.

As soon as the saw is running, slowly proceed near the plastic. To ensure a perfectly drilled hole, make sure you’re moving the saw in the same direction as the line.

Drilling a Hole in Plastic Through a Nail or pin procedure

This approach is ideal if you need to drill a hole approximately 12 inches deep.

What you’ll need is these:

  • Lighter Bench with a nail or pin

The nail or pin should be heated:

Set a nail or a pin over a hot burner. After that, use a lighter to heat the hook or nail. Finally, use a handkerchief to wipe away the nail or other discomfort from the stove.

Put the plastic wrap here:

Take a nail and carefully insert it into the plastic on a work surface. Next, twist the pin or nail so that it adheres to the plastic at this point.

Make a slit in the ground.

Insert a pin into the plastic and pull it out to the other side to create a small hole in the material. It is necessary to reheat the nail if it cools down before being fully inserted. In addition, make sure you devote your complete focus to the task at hand. Otherwise, even a little diversion might cause irreparable damage to your action figure’s plastic and cause it to burn.

Also Read : – How to Drill a Straight Hole – Easy Steps

How to Drill a Hole in Plastic without Drill

While drilling into the plastic using a drill was discussed above, how can you make a hole in plastic without one? Is it even feasible to do anything like that? Yes, surprisingly, however, the method is a little strange. Nevertheless, drilling a hole in plastic without a drill is possible.

A Soldering Iron, a Hammer, and an Electric Knife

Using only your hands, some claim that you must melt the plastic before successfully drilling a hole in it. We do not recommend inhaling molten plastic because of the potential health hazards. Using a hammer and a screwdriver to create a hole in plastic without a drill is your best option. You are allowed to get inventive here, but realize that you will most likely end up with a hole that looks unattractive.


What kind of drill bit do you use for plastic?

Drill bits with a spur on one end
Use spur-point drill bits for drilling holes in the plastic. A central point and two rising spurs help keep these bits straight, which is why they’re also called dowel bits. As a result, they ensure smooth cutting and decrease tension in front.

Can you use a metal drill bit on plastic?

Because wood and plastic are often soft, drilling is usually not a problem. The pointy middle tip distinguishes the particular wood drills. However, drilling into wood or plastic with a metal drill is perfectly acceptable. Use a thin 4-mm drill bit to predrill larger holes.

Final Thoughts

You should be better equipped to drill into plastic if you’ve seen this. It’s possible, but it can be a little difficult if you don’t realize what you’ve been doing but do not have the necessary drill bits for plastic. As much as home repair projects may be a lot of fun, you should be prepared for any unexpected difficulties.

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